Friday, December 2, 2011

How to Build a Butcher Block Countertop 05

Kitchen And Bathroom Renovation : How to Build a Butcher Block Countertop 05




Clamp a piece of scrap wood to the end of the countertop so the tops are flush. The scrap wood prevents the router bit from rounding over the corner when the edge of the countertop is profiled.


Pull the countertop section away from the wall a few inches, and make a roundover cut along the front edges with a piloted roundover bit.


Attach the countertop to the cabinet mounting strips by driving screws up through the cabinet strips and into the countertop. The screws should be 1⁄4" shorter than the distance from the bottom of the mounting strips to the top of the countertop. Use 1" fender washers with the screws and snug them up, but do not overtighten. Because of the counterbores and the washers, the countertop will be able to move slightly as it expands and contracts.


If installing a sink in your countertop, start by outlining the sink in the correct position as recommended in the installation material from the sink manufacturer. Mount a downstroke blade into the jigsaw (inset), and drill a starter hole just inside the sink outline. Make the cutout, taking care to stay just inside the cutting line. If you are installing an undermount sink, smooth the cuts up to the line with a power sander.

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